Project Alboro Zip System Implementation

Project Overview

A 3,717 square foot custom home construction project in Headingley, featuring the innovative Zip System by Huber Engineered Wood - one of the first implementations of this advanced building envelope system in Manitoba. The project showcased expertise in modern weatherization techniques and precision framing.

In partnership with:

Type of Building

Residential

Floor System

Wood Webbed Joists

Square Footage

3,717 sq. ft.

Completion Date

Spring, 2024

Project Duration

6 weeks

Project Scope

The project had a late start in the year, and the builder rushed to begin without a permit since installing the Zip System was critical before cold weather set in—the tape won't adhere in temperatures below -15°C. The delay occurred because the original draftsman experienced health complications, requiring another company to take over. This transition led to numerous discrepancies during both planning and framing stages. We collaborated closely with truss and steel suppliers, providing exact specifications to match the elevation drawings. All structural issues received engineering approval, and we avoided potential delays through our strong plan-reading skills, building procedure knowledge, and cost-efficient framing methods. Weather remained a challenge as snow began to fall, requiring us to carefully schedule taping and water-sealing work during warmer days.

As one of the few framing companies in Manitoba experienced with the Zip System, our expertise enabled a smooth project execution. We accurately calculated the required amounts of sheathing and tape—all special-order materials—which the client appreciated as it eliminated excess ordering and waste.

The house features a conventional concrete foundation enhanced with Halo Subterra exterior insulation. The Zip-R sheathing includes an integrated insulation component: 2-inch foam bonded to ½-inch plywood. The roof utilized Zip panels, with all nail holes caulked and joints taped for optimal weather barrier protection. To achieve a cleaner aesthetic, we installed the main floor beams flush within the floor system, minimizing bulkheads.

The project demonstrated exceptional performance in several key areas:

Specialized expertise in Zip System installation - one of few qualified installers in Manitoba
Precise material estimation and management
Effective problem-solving during weather challenges
Strong technical knowledge in modern building envelope systems
Efficient coordination with other trades and suppliers

Challenges & Solutions

Success isn't measured by what goes smoothly—it’s how you handle what doesn’t.

Every project faces obstacles. It’s how you overcome them that defines success. Our team is equipped to adapt, problem-solve, and deliver, even under the toughest conditions.

Weather and Timing Constraints: The late-season start posed significant risks for the Zip System installation, as the adhesive tape requires temperatures above -15°C for proper adhesion.

The team carefully monitored weather conditions and strategically scheduled taping work during warmer periods, ensuring proper installation despite seasonal challenges.

Design Documentation Issues: Mid-project transition between drafting teams led to numerous discrepancies in the construction documents.

Leveraging extensive plan reading skills and building procedure knowledge, the team coordinated effectively with truss and steel suppliers to maintain design integrity while resolving structural issues through engineering approval.

Material Management: The specialized nature of the Zip System required precise material calculations as all components were special order.

Accurate material takeoffs and experienced planning resulted in optimal material ordering, minimizing waste and preventing costly delays from material shortages.

Precision, Expertise, Integrity

Why Choose FrameX Unlimited?

Precision

We understand that every detail matters. Our commitment to precision ensures that your structure is built to the highest standards, meeting all specifications and exceeding expectations.

Expertise

With years of hands-on experience in residential, commercial, and renovation framing, our team has the knowledge and skill to tackle any challenge. Our expertise is your assurance of a smooth, quality-driven project from start to finish.

Integrity

Integrity means more than just doing good work; it means doing what’s right for our clients, maintaining transparency, and staying true to our values. Our clients know they can rely on us for honest communication and a job done right.

On-Time & On-Budget

We understand the importance of keeping your project on schedule and within budget. Our well-coordinated processes, proactive communication, and efficient team ensure that we deliver on time, every time, without unexpected costs.

Customer Satisfaction

We don’t just build; we build relationships. Our dedication to open communication and customer satisfaction ensures that your vision is not only met but also enhanced by our craftsmanship.

High-Quality Materials

We use only top-quality materials in every project, providing a structure that is not only durable but also built to last. When you work with FrameX, you’re choosing strength and sustainability.

Ready to work together?

Serving Winnipeg, Brandon, Steinbach, Niverville, Headingley, and communities across Manitoba, FrameX Unlimited is your trusted partner for residential, commercial, and structural framing projects.

Whether you’re managing a development or planning a structural renovation, our team delivers inspection-ready framing, proactive trade coordination, and craftsmanship built to last.

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